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Felt Travel Sewing Kitty: A Hand Stitching Project

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Wardrobe malfunctions tend to happen at the most inconvenient times. Just before making an important presentation, a strategic button falls off or a seam opens up. We're not even going to discuss how many stapler-and-Scotch-Tape repairs have been made in desperation. Instead, be ready for any small sewing emergency with a travel sized sewing kit that contains just what you need for a quick disaster fix. Better yet, all the necessities are contained in a cute felt kit with a built-in pincushion kitty. Just because you're prepared doesn't mean you can't also be adorable. 

This project is completely handstitched. You could use a machine, but it would lose its handcrafted appeal. The chunky stitching in matching and contrasting colors is what makes the kit such a sweet little treat. 

We offer a full set of downloadable patterns so you can build all the organizational pockets and panels as well as the friendly puddy tat on the front cover.

Speaking of Mr. Sewing Kitty. He has another job besides just looking cute. You can use his lightly-stuffed kitty face as a pincushion.

Everything else you need is inside. There's a small pocket to contain buttons, safety pins, a needle threader, and a few hooks & eyes. Other panels and pockets hold needles and thread, pins, and a small pair of scissors. Button it up and it all stays safely in place.

The finished opened size is 7" x 4½" (exclusive of the button tab). Closed it's 3½" x 4½". Perfect to tuck inside a suitcase or even just a handbag.

Fabric and Other Supplies

  • FIVE 9" x 13" sheets of heavy felt in FIVE colors; we used peach, pea green, black, vanilla, and turquoise
  • Skeins of embroidery floss in three to four colors; we used vanilla, pea green, black, and peach
  • Embroidery hand needle
  • FIVE small two-hole buttons (about ⅜" or 12 cm); we used yellow
  • Small handful of polyester fiber fill for the kitty pincushion face
  • Card stock or an old file folder
  • Scissors
  • Pinking shears (optional)

Getting Started

  1. Download and print the Sewing Kitty Outside and Sewing Kitty Inside patterns.
    IMPORTANT: Each pattern download consists of ONE 8½" x 11" sheet. You must print the PDF files at 100%. DO NOT SCALE to fit the page.
  2. Cut out the pieces needed as shown below. You will need to print several copies of each page in order to cut all of the pieces you need to layer correctly. You can conserve paper by cutting down the pieces as you go.
  3. Cut all of your pieces from the appropriate colors of felt, using the above images as a guide or picking your own combination. We used our pinking shears to pink the inside vanilla backing panels, but that's optional.
  4. Position your pieces and pin. It's important to place your travel scissors in position rather than go by our pattern because the exact location of the Scissor Pocket and floss tie depend on your specific pair of scissors. The scissors in the sample are typical small embroidery scissors (2¾" wide x 3½" long).


We recommend a loose style running hand stitch to get a funky look. We also split our six-strand embroidery floss in half and sewed with only three strands. You can do the same or use a blanket stitch or even try an extra long stitch on a sewing machine.

Case Outside

  1. Sew Ear 1 and Ear 2 to the face along the nose line (not all the way around) using the black floss. 
    NOTE: All the color names are based on our sample color combo. 
  2. Sew Eye 1 and Eye 2 and attach the button eyes using the pea green floss.
  3. Sew Nose to face using the peach floss.
  4. Embroider a mouth as shown using black floss.
  5. Sew the Bow Tie to the outside of the case using the peach floss. Attach the Bow Tie button at the center knot.
  6. Sew the button backing circle to the outside of the case then attach button using the green floss (be sure to check alignment with the button tab, allowing about ⅛" extra for the thickness of the interior pieces).
  7. Sew the kitty face to the outside of the case using vanilla floss (use the pattern as a placement guide). About an inch from completion, leave a gap as shown below. Lightly stuff the kitty face with polyester fiber fill to form a pin cushion. Once stuffed, finish sewing the face to the case.

Case Inside

  1. From card stock (we used an old file folder) cut 2 pieces about ⅜" smaller all around than the vanilla-colored inside backing pieces. This will add some body to the sewing kit so your scissors don't weight it down. It also keeps the needles and pins from poking through to the front. Set them aside for now.
  2. Remember, all your inside pieces should already be pinned in place on the backing panels.
  3. Unpin the Button Pocket and, using vanilla floss, sew on the button. Re-pin.
  4. Sew the Button Pocket to the backing.
  5. Make sure the Button Pocket Cover is still in position above the pocket, using the pattern as a guide. Sew along the top, like a flap as shown, to attach it to the backing.
  6. Feel where the button is and cut a small buttonhole. We used a seam ripper to start, then carefully opened the slit the rest of the way with embroidery scissors.
  7. Sew the Thread Card Pocket to the backing. Set aside.
  8. Using the pattern as a guide, position your scissors on the second backing panel with the card stock centered behind the backing. Thread your embroidery needle with 12" of floss. First poke through both your backing and the card stock (don't pull it all the way through – you need the inside tail for a tie) from the front to the back, then poke it back through from the back to the front. You are creating one loop with the ties on the inside. The card stock helps hold the floss taut. Leave the floss long enough to tie a bow around your scissors. Knot the ends of both ties.
  9. With your scissors in place, check the position of your Scissor Point Pocket. Pin and sew in place.
  10. Sew the Straight Pin & Needle Flap to the backing as shown on the pattern.
  11. Place the case exterior wrong side up on your work surface.
  12. Position both backing pieces, right side up, against the back of the exterior case, sandwiching the card stock between the layers.
  13. Stitch the backing panels to the case. You are stitching felt-to-felt – do not sew through the card stock. We checked back and forth on both sides to maintain a reasonably nice stitch. Focus on the front of the case since that is where your stitching shows most prominently.


  1. Cut the buttonhole in the button flap so the case closes comfortably.
    Click to Enlarge
  2. We found one of the paper thread bobbins often included in the small sewing kits you get in hotels. It fit perfectly in the thread pocket. If you don't have one from a hotel sewing kit, you can make your own. Find a small rectangle of card stock and cut both sides with paper craft pinking shears to hold the thread. You could also simply cut tiny slits along the top and bottom. Hand wind thread in several colors onto your paper bobbin.
  3. Add an assortment of buttons, safety pins, and perhaps a needle threader to the pocket. You can insert a variety of needle sizes through the thread pocket. Put some straight pins in the pin flap, and you're done.
  4. While you're mending, you can place pins in the kitty pin cushion face. Replace them on the inside when you're done sewing.
  5. Don't forget to pop it your handbag or suitcase before you head out.

    Hints and Tips

    We had a lot of help from one of our kitties on this project. We kept stashing all the sharp stuff in a drawer, but still had to re-cut a couple pieces because after she sat on everything, we lost the nose and one eye. It's a little easier, not to mention safer, to shut the door during construction.


    Comments (11)

    Liz Johnson.Editor.Sew4Home said:
    Liz Johnson.Editor.Sew4Home's picture

    @ Jesy - please send us an email via to discuss. Our content is all copyrighted so we must be very careful with releases. We do VERY much appreciate you reaching out for approval first rather than just assuming!

    Jesy Anderson said:
    Jesy Anderson's picture

    Thank you! I will be in touch for sure, we always want to make sure we get permission. Being makers and teachers we always ask just in case :) Thanks!

    Liz Johnson.Editor.Sew4Home said:
    Liz Johnson.Editor.Sew4Home's picture

    @Jesy - Thanks for understanding - and asking 

    Liz Johnson.Editor.Sew4Home said:
    Liz Johnson.Editor.Sew4Home's picture

    @ Shelley - What a cute spin with the cupcake... not to mention the cupcake ring pincushion. Thanks so much for sharing. And thanks too for properly linking back to Sew4Home so your visitors know where to go for the main tutorial. 

    Jane Coombs said:
    Jane Coombs's picture

    I finally bought a thread conditioner and used it for some hand sewing. What a difference. Then I read on a blog that a good substitute is a bee wax lip balm, and always to thread your needle with the thread that comes off the spool first. I love little hand sewing useful projects. This one looks like it has a wide appeal as many sewists are cat afiicionados.

    tpillepich said:
    tpillepich's picture

    How adorable! I'm going to make these for my daughters....they will make great stocking stuffers!

    Liz Johnson.Editor.Sew4Home said:
    Liz Johnson.Editor.Sew4Home's picture

    @ tpillepich - Isn't he the cutest?! Great idea; they'll be wonderful stocking stuffers for your lucky daughters.

    Liz Johnson.Editor.Sew4Home said:
    Liz Johnson.Editor.Sew4Home's picture

    @ nieves67 - you're welcome! We hope you'll give our kitty a try.